Implementation of waste water monitoring software for Hung Nghiep Formosa
Posted on September 5, 2023
Formosa Hung Nghiep Co., Ltd, Nhon Trach branch, Dong Nai province is a project with 100% investment capital of Formosa Plastic Group (FPG) from Taiwan. Established in 2001, Formosa Dong Nai is a multi-industry manufacturing enterprise: from textile factory, artificial fiber, plastic production, up to now Formosa has also expanded its production scale and production field to supply electricity for products. export to industrial parks and sell part of electricity to the state.
By 2021, the total investment capital in the project of Formosa Nhon Trach Company will reach 1.6 billion USD, making Formosa one of the largest foreign-invested companies in Dong Nai province. The Formosa project coming into operation not only creates jobs for regional workers, but also contributes to the development of the textile and chemical fiber industry in Vietnam. Formosa, through ensuring electricity for the industrial park and creating skilled workers, has attracted the attention of foreign companies in the field of chemical - textile and promoted investment in Nhon industrial park. Trach 3.
In addition to making great contributions to the economy, Formosa is also on the way to carrying out its mission of sustainable development, reflected in its lean production solutions, using green, environmentally friendly materials and Create eco-safe products.
As a large material factory complex located in an environmentally sensitive area, Formosa Dong Nai has set the target to ensure waste quality at each emission point. To achieve that, the company has installed waste monitoring stations and applied new technology to optimize the management process, thereby demonstrating data transparency and increasing the ability to prevent accidents. unwelcome attempts on the environment.
Current Status
Type
Vlue
Software used
iLotusLand On Premise
Number of monitoring stations
7
[gallery columns="2" size="full" link="none" ids="1184,1185,1186,1187" orderby="rand"]
Challenge
Formosa Dong Nai is essentially a complex of yarn factories - plastic beads - thermal power plants built on an area of nearly 300 hectares in Nhon Trach 3 industrial zone, Dong Nai. The large scale of the project also brings some difficulties in the data connection process: to centralize data to the center, it is necessary to connect monitoring station data from 7 factories and factories in 7 other areas. There are factories up to 10km apart.
In addition, the equipment used in the installation and connection of the monitoring station was supplied by various suppliers, re-delivered and installed in several stages, contributing to the challenge of distance.
Technically, iLotusLand must build a solution to connect devices and focus on the central Siemens PLC system, from which data transmission is centralized to the software.
However, overcoming the obstacles, the iLotusLand team completed the assigned tasks and achieved the desired results in just 1 month of implementation.
Solution
To meet Formosa's centralized monitoring needs, iLotusLand has launched solutions focusing on online monitoring, data collection and reporting. In addition, iLotusLand software also adds features to simplify management, specifically as follows:
Monitor real-time data from 2 different sources: power data (transmitted from SQL Server) and environmental parameters (transmitted from Datalogger).
Environmental monitoring signals are monitored online and transmitted to the local Departments of Natural Resources and Environment in full according to regulations with FTP protocol according to the Circular.
The results of periodic monitoring of wastewater are all within the allowable limits of current regulations with an effective online monitoring method and automatic warning to timely support when there is a problem related to data and device.
The system uses a Siemens S7-1500 PLC optimized for technological functionality to communicate with the iLotusLand software on the cloud platform, in real time.
Integrating surveillance cameras on the monitoring station right on the software ensures accurate, objective and transparent reflection of parameters and management.
Benefit
iLotusLand has provided an integrated software that not only helps businesses meet the standards according to government circulars, but also supports the operation process and saves costs.
From now on, Formosa company can effectively monitor and manage data locally and remotely via web and mobile phones. The solutions provided by iLotusLand have also shortened the time spent on reporting. The reporting process can now be summarized in just a few clicks instead of having to use manual methods that require a lot of labor and time.
In addition to real-time automatic environmental data monitoring solutions, iLotusLand comes with warning features, supporting businesses to proactively respond to situations and incidents. This is especially meaningful in improving the quality of waste discharge, helping businesses in implementing environmental protection.
Deployment and training
Information:
Email: info@ilotusland.com.
Hotline: +84 909 403 778
Facebook: iLotusLand – Leading in Industrial IoT Solutions
Linked in: iLotusLand – The 1st IoT Platform in Vietnam
Read more